Minimum Experience/knowledge Requirements Of a Quality Inspector
Receiving In process and final inspection of all products as per Quality Plan: API 7,API 7-1,API 7-2 , Maintain proper documentation of QA/QC activities.
Inspection at all stages of manufacturing such as Straightening, Trepanning, Turning, Milling, threading etc
Inspection of raw material and consumables like tools, welding rods etc as per specified standards.
Inspection of Rotary Shouldered connections (IF, REG, FH, H-90),
Inspection of all product parameters to required standards and initiate dispatch release of the product.
Experienced in conducting internal audits as per Q1, Quality Procedure, and Manufacturing Plant Master.
Ensure segregation of Non-Conforming / Rejected Items; Ensure Disposition and Disposal of rejected items. preparing, implementing, and maintaining pressure vessel inspection programs in accordance with the quality management system (QMS), including report writing and documentation.
Reviewing process changes that affect integrity.
Ensure that procedures are followed.
Develop inspection plan.
Verify that materials are consistent with the specifications.
Establish inspection interval.
Assure that the inspection, NDE, and all testing activities meet requirements
Break out machine assembly parts inspection.
ICT assembly part inspection.
Receiving inspection at distribution hub.
Inspect first off and do first article inspections for new suppliers.
Review Material Test Certificates (MTC) with respect to the Purchase Order (PO) and drawing requirements.
Batch inspection of partially finished parts before outsourcing to complete the manufacturing.
Carry out in-process audits in the hub.
Inspect goods inwards to the relevant drawings and PO requirements.
Receiving in JD Edwards.
Raise NCRs for both in-house products and supplier products in JD Edwards and follow up.
Raise shipping NCRs for intercompany orders.
Inspects finished parts and document inspection.
Upload QC documents to online storage. (OnBase)
Pass parts off using JDE.
Update procedures and specs when required.
Train machinists on the purpose of the profile projector of inspecting thread profiles and other dimensions.
Train machinists on Mic Track machine for setting thread rolls for inspecting thread functional roll dimensions.
Inspection of NCR (Non-Conformance Report) parts for assembly and suggest rework.
Assembly parts inspection before beginning assembly.
Inter-company parts receiving inspection before getting them in stock.
Buyout parts QA Documentation review.
Carry out MPI (Magnetic Particle Inspection) and PT (Penetrant Testing) as per the requirements shown in QA plans.
Phosphate unit titration and control phosphate process as per specification requirements.
Review and control shot peening process as per specification requirements.
Raw material MTC review of the inventory parts.
Comply with NOV HSEQ Policy and Safety Procedures to avoid incidents and accidents.
Maintain clean and orderly work area (5S).
Behavioral Skills/Competencies & Experience Required
Good written and verbal communication skills
Excellent problem-solving and analytical skills
Keen attention to detail
Basic computer and math skills to calibrate and measure specifications
Ability to use measuring devices like gauges, meters, calipers and computers
In-depth understanding of company standards
Up-to-date knowledge of industry standards and best practices
Blueprint reading capabilities
Documentation and reporting skills
Teamwork and collaboration
Comfortable standing or walking for long periods of time
Diploma in Mechanical Engineering
2 to 3 years experience in oil & gas manufacturing companies
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